4047 is a 12% Silicon Aluminum filler metal which has excellent corrosion resistance and low melting point ensuring a very low number of deformations in the parent metal, recommended for welding alloys as 1060, 1350, 3003, 3004, 5052, 6060,6061,6063,etc. and casting Al alloys, such as 710.0,711.0.
ER4047 aluminum alloy MIG welding wire is a welding material widely used in aluminum welding and belongs to the aluminum alloy welding wire series. It is mainly used in the MIG (metallurgical gas shielding) welding process of aluminum and aluminum alloys. The characteristics of ER4047 welding wire are that it can provide excellent weld appearance and performance during the welding process and is suitable for welding applications of various aluminum alloys.
Parameters and characteristics of ER4047 aluminum alloy MIG welding wire
Chemical composition
ER4047 is an aluminum-silicon alloy welding wire synthesized with aluminum as the base material, silicon (Si) and a small amount of other elements (such as copper, magnesium, etc.). Its main chemical composition is as follows:
Aluminum (Al): balance
Silicon (Si): 11.0-13.0%
Iron (Fe): ≤0.30%
Copper (Cu): ≤0.05%
Magnesium (Mg): ≤0.05%
Manganese (Mn): ≤0.10%
Titanium (Ti): ≤0.15%
Chromium (Cr): ≤0.05%
Mechanical properties
Tensile strength: 280-310 MPa
Yield strength: 180-220 MPa
Elongation: 10%-15%
Hardness: HRC 45-50
Welding performance
Good fluidity, less spatter during welding, less cleaning work after welding
Good crack resistance and low thermal cracking tendency
The weld surface is smooth, and it is not easy to produce pores or welding defects after welding
Can be welded at a lower current, suitable for welding of thin plates
Welding application scenarios
ER4047 aluminum alloy MIG welding wire is widely used in the welding of various aluminum alloy materials. The main application scenarios include:
Automobile manufacturing and repair: used for welding aluminum alloy body, frame, engine parts, etc.
Aerospace: suitable for welding aluminum alloy structural parts of aircraft and other aircraft.
Shipbuilding: suitable for welding aluminum alloy hulls, interior cabins and other parts.
Construction and decoration industry: used for welding of aluminum alloy doors and windows, curtain walls, building facades and other structures.
Pressure vessels and boilers: used for welding of aluminum alloy pressure vessels, heat exchangers, steam generators and other equipment.
Pipeline and tank manufacturing: used for the connection of aluminum alloy pipes and tanks.
Applicable aluminum alloy materials
ER4047 welding wire is commonly used to weld the following types of aluminum alloys:
2xxx series (aluminum-copper alloy)
6xxx series (aluminum-silicon-magnesium alloy)
7xxx series (aluminum-zinc alloy)
Particularly suitable for welding aluminum alloys with higher silicon content, such as aluminum-silicon alloy (commonly used in aluminum castings), which makes it excellent in welding certain high-strength aluminum alloys.
Welding current range
The welding current of ER4047 welding wire is usually between 100A and 250A, depending on the thickness of the material and the specific requirements of the welding. For thin plate materials, lower currents can be used.
Advantages and characteristics of ER4047 welding wire
Low welding spatter: Due to the high silicon content, there is less spatter during welding, which reduces the post-cleaning work.
Improve weld crack resistance: The high silicon content greatly reduces the thermal cracking during welding, which is suitable for welding high-strength aluminum alloys.
Smooth welding surface: The weld surface is relatively smooth, the welding quality is good, and the weld appearance is beautiful.
Strong adaptability: ER4047 welding wire is suitable for aluminum alloy materials of various thicknesses and can provide reliable welding performance.
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ER4047 (aluminum-silicon alloy, containing 12% silicon) is widely used in thin plate welding, automotive parts and refrigeration industries due to its excellent fluidity, crack resistance and heat resistance. However, aluminum welding is parameter-sensitive and requires balancing key factors such as current, gas and wire feed speed. The following is a practical guide to optimizing MIG welding parameters:
Recommended gas: pure argon (Argon 100%).
Argon can stabilize the arc and reduce oxidation, making it suitable for aluminum welding;
Avoid using mixed gases containing helium (He) (such as Ar/He) unless higher penetration is required (but ER4047 is mostly used for thin plates and usually does not require additional penetration).
Gas flow: 15–25 CFH (7–12 L/min), ensuring coverage of the welding area and avoiding pores.
Polarity: DC reverse connection (DCEP), ensuring cathode cleaning and breaking the oxide film on the aluminum surface.
Parameter reference (according to plate thickness):
Thickness (mm) | Current (A) | Voltage (V) | Wire Feed Speed (m/min) |
---|---|---|---|
0.8–1.6 | 70–100 | 16–18 | 4–6 |
1.6–3.2 | 100–150 | 18–20 | 6–8 |
3.2–6.0 | 150–220 | 20–24 | 8–12 |
Thin plate skills: reduce current (avoid burn-through) and increase welding speed;
Thick plate skills: appropriate preheating (100–150°C) to reduce thermal stress.
Wire feeding speed: needs to match the current. Too fast will easily cause spatter, and too slow will cause poor fusion;
Recommended starting value: 6 m/min, fine-tuned according to weld formation.
Welding gun angle: push welding method (10°–15° tilt) to improve gas shielding effect.
Thin plate (<3mm): high-speed welding (30–50 cm/min) to reduce heat accumulation;
Thick plate: appropriately reduce speed (20–30 cm/min) to ensure penetration.
Key point: maintain uniform speed and avoid pauses (aluminum conducts heat quickly and is prone to forming concave or nodular welds).
Porosity: Check gas purity (≥99.99%), clean the base material (remove oil/oxide film);
Unfused: Increase current or reduce welding speed;
Cracks: Control interlayer temperature (≤150°C) to avoid silicon segregation.